Covington-based Tri-State Plastics, a full line plastics parts manufacturer that uses Computer Numerical Control (CNC) machines for fabrication of all plastics and some metals, including steel and aluminum, plays an important role in Northern Kentucky’s advanced manufacturing industry, which generates $4.3 billion in gross regional product.

American manufacturing is having a complicated moment. More than $1.7 trillion in domestic manufacturing investments have been announced since the start of 2025. Reshoring and foreign direct investment created 244,000 jobs in 2024, the second-highest total on record. Tariffs, supply chain realignment and geopolitical risk are pushing companies to rethink where they make things — and the Midwest is squarely in the conversation.

For Northern Kentucky, that national backdrop matters. Manufacturing is the region’s largest traded sector by employment, its second largest by gross regional product, and among the highest-paying industries in the tri-county area. What happens to manufacturing nationally shapes what happens here — and right now, the opportunity is real.

What the Sector Looks Like Today

Manufacturing employs 22,855 workers across Boone, Campbell and Kenton counties, generating $4.3 billion in gross regional product. Average wages sit at $80,475 annually, well above the regional median and competitive with most peer metros. Northern Kentucky’s manufacturing labor share of income — the percentage of output that flows to workers through wages — runs at 56 percent, above the national average of 49 percent. Local manufacturers direct more of what they produce to the people doing the work.

Over the past decade, manufacturing employment grew 14 percent, outperforming the baseline expectation given the region’s industry mix. The shift-share analysis tells a specific and encouraging story: Northern Kentucky manufacturers added 1,665 more jobs than national trends and local industry composition would have predicted. That competitive effect reflects real plant-level advantages — logistics positioning, lean operations, capital investment and the clustering benefits that come from being embedded in one of the most productive manufacturing corridors in the country.

Where the Challenge Lives

The honest assessment is that the sector carries a productivity gap that cannot be ignored. At $183,587 in annual output per worker, Northern Kentucky manufacturing trails the national average of $213,883 and lags significantly behind peer metros like Cincinnati ($255,653) and Indianapolis ($340,118). That $30,000 per-worker gap has a specific cause: 71 percent of it comes from industry mix, not firm performance. Northern Kentucky is concentrated in manufacturing subsectors that tend to produce less economic output per job than the national average. The manufacturers here are not underperforming within their categories. The region is simply over-indexed in slower-growing, lower-productivity categories relative to where national manufacturing is heading.

Modern factories increasingly require digital, robotics and AI skills, and nearly 500,000 manufacturing jobs nationally remain unfilled because current training systems cannot supply that talent at scale. Northern Kentucky faces a version of this same challenge. The workforce pipeline that served the region’s existing manufacturing base needs to evolve alongside the sector itself.

Bonfiglioli USA employees in Hebron are just some of the nearly 23,000 workers employed in advanced manufacturing across Boone, Campbell and Kenton counties. Bonfiglioli is a worldwide designer, manufacturer and distributor of a complete range of gearmotors, drive systems, planetary gearboxes and inverters.

Why the Timing Creates Opportunity

The national reshoring moment is not abstract for a region with Northern Kentucky’s assets. The top three reasons manufacturers cited for reshoring were locating production near engineering, reducing freight and duty costs and avoiding geopolitical risk. Northern Kentucky checks every one of those boxes. CVG and the DHL superhub provide logistics infrastructure that most competing regions cannot replicate. Interstate access to I-71/75 and I-275 opens a bi-state labor market. Proximity to Cincinnati’s engineering and professional services ecosystem provides the technical talent that advanced manufacturing increasingly requires.

High-tech industries are driving the reshoring surge, with 88 percent of reshored jobs in 2024 falling in high or medium-high tech sectors. That is precisely where Northern Kentucky needs to recruit. Advanced manufacturing in sectors like semiconductors, electrical equipment, automotive components and industrial machinery would lift the region’s productivity profile while building on the supply chain and logistics strengths already in place.

The Path Forward

The productivity gap in Northern Kentucky manufacturing is a portfolio problem, not a workforce problem. The manufacturers here are competitive. The work ahead is attracting manufacturers in higher-value subsectors that can take advantage of the region’s infrastructure and deepen the supply chains that existing employers rely on.

That means leaning into the reshoring conversation aggressively — positioning Northern Kentucky as the obvious landing spot for companies rethinking where they produce. It means investing in workforce development that prepares workers for the automation-integrated factory floor that advanced manufacturing requires. And it means treating the sector not as a legacy strength to be defended, but as a platform to be built upon.

The foundation is strong. The national tailwind is real. The question is whether Northern Kentucky captures its share of what comes next.

Ashby Drummond is Research Analyst for BE NKY Growth Partnership.